I read the Automotive News today, oh boy! - Sep. 27, 2014

Lightweighting continues

There is an article on lightweighting efforts at Toyota.  It states:

Toyota Motor Corp. is set to become the next global automaker to begin making the expensive shift from steel to aluminum for a high-volume vehicle.  … The U.S.-built Camry, the country's best-selling car, is slated to get an aluminum hood in 2018, according to a source familiar with the plans. … Toyota declined to comment on specific plans for the Camry but said it plans to use more aluminum across its lineup. … "Toyota has plans to use aluminum on future vehicles for hood, closures and parts for lightweighting," said spokeswoman Jana Hartline. "Also, we will increase usage of mix metals and resin materials to enhance lightweighting efforts."

As an engineer I have no trouble with whatever material does the best job at the lowest cost and weight.  That said, I am sure that iron castings, especially Austempered Ductile Iron, can contribute to smaller vehicles the same way they are applied in heavy trucks.  Any executive who approves aluminum these days achieves a rare two-for-one: they look like a visionary and get to jump on the bandwagon at the same time. I will try harder … and the iron casting industry needs to try harder, too. 

Suppliers becoming more important?

In the latest Automotive News I saw this tidbit in an editorial about consolidation in the automotive supply base:

Today, fewer and larger suppliers control many key technologies and can choose which automakers get their latest products first. And as automakers expand their international markets, they need suppliers that have global footprints.  It's another reason why automakers must build more collaborative relationships with their supply-chain partners. Even the largest carmakers cannot push around suppliers such as Bosch, Denso, Magna International and Continental.

True enough!  I would amend it only this way: None of us should push any of us around, anyway.  Suppliers will bend over backward for those customers who treat them with respect.  The best customers know this and they benefit from it.

Austempered Ductile Iron in the field

This ADI bottle opener is being put to the test in Athens, Ohio, among some thirsty individuals.  It will be an excellent experiment in the wear-resistance of this material.  This man will get a lunch on AP for sending us the photo.